Robotic palletizing station for two production lines with a dual-color labeling system

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Customer Challenges

  • A key challenge for the customer was the high variability of orders on both production lines, requiring quick and seamless changeovers between different pallet types.
  • Integrating machines with the ERP system was a complex and customized process, requiring detailed analysis and adaptation to existing communication protocols and customer technologies. Ensuring data security was also a crucial aspect.
  • Bulk cartons needed to be labeled in two colors – black text and black-red pictograms. High print quality was essential, as some labels contained a large amount of detailed text, requiring exceptional precision and readability.
  • To prevent vibrations that could affect print quality, belt conveyors with top-pressing belts were installed directly after the carton glue machine.
Zrobotyzowane stanowisko do paletyzacji kartonów z drukarką tiflex + dwie linie produkcyjne wykorzystujące 6-osiowego robota przemysłowego Fanuc R-2000 o udźwigu do 125kg

Customer Benefits

  • Lower costs and higher profitability – automation reduced the need for operators and lowered operational expenses.
  • Higher efficiency – simultaneous operation of two lines accelerated palletizing and increased throughput.
  • Improved quality and precision – elimination of human errors and optimized pallet stacking.
  • Full control and flexibility – integration with the supervisory system enables real-time monitoring and rapid response to production changes.
  • Comprehensive solution from a single supplier – robots and labeling equipment in one package sped up implementation and improved labeling quality.
Zrobotyzowane stanowisko do paletyzacji kartonów z chemią budowlaną obsługuje dwie linie produkcyjne i wykorzystuje 6-osiowego robota przemysłowego Fanuc R-2000 o udźwigu 125 kg.

Project Case Study

The robotic palletizing station for construction chemical cartons handles two production lines and uses a 6-axis Fanuc R-2000 industrial robot with a 125 kg payload. Hitmark engineers implemented a universal gripper with a vacuum module for inserting layer sheets and an additional module for handling empty pallets. This solution ensures full process stability, even with a wide variety of carton and pallet formats.

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Robotic palletizing station for two lines with a carton labeling system

References

"Hitmark’s professionalism was evident at every stage of the project. The company’s engineers ensured precise adaptation of the robotic stations to our needs, significantly improving the efficiency and safety of our palletizing process. Additionally, the integrated solutions allowed easy configuration of palletizing schemes, enhancing our production throughput."

Barbara Manikajło
Group Plant Director

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